Difference between revisions of "Disk II+"
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Revision as of 18:47, 16 August 2018
Disk ][+ is an electronic device that takes place into Disk ][ drives, the floppy disk drives used on the Apple ][ family computers. Its purpose is to replace the red LED of the drives by a two-color LED, in order to distinguish the reading phases, in green, from the writing phases, in red.
It is sold as a kit to build yourself, or already assembled and ready to be set up in your drive.
The way it works relies on the Disk ][ analogic board. This makes Disk ][+ compliant with all Apple ][ models that are able to be connected to a Disk ][ drive. Until now, the tests have been realized on Apple ][+, ][ Europlus and //e.
Moreover, every assembled unit of Disk ][+ has been tested and is guaranteed to work properly.
If you have bought an assembled unit, you have received Disk ][+ with a velcro tape, in accordance with figure 1. Go to the Disk ][+ installation chapter directly.
If you have bought Disk ][+ as a kit to build yourself, you have received 3 packets, see figure 2.
These 3 packets contain the following parts.
Nomenclature and components implementation are silk-screen printed on the printed circuit board.
|R1||120Ω resistance, color code: brown-red-brown|
|R2||3,3kΩ resistance, color code: orange-orange-red|
|R3||3,3kΩ resistance, color code: orange-orange-red|
|R4||10kΩ resistance, color code: brown-black-orange|
|R5||10kΩ resistance, color code: brown-black-orange|
|C1||10μF tantalum capacitor|
|74121N||74121N integrated circuit|
|GA||Green anode of the two-color LED|
|C||Cathode of the two-color LED|
|RA||Red anode of the two-color LED|
|Q1c||Hook probe to Q1 collector on the analogic board of the drive|
|C4+||Hook probe to the positive lead of the C4 capacitor on the analogic board of the drive|
|C2-||Hook probe to the negative lead of the C2 capacitor on the analogic board of the drive|
|R16||Hook probe to R16 resistance lead (on the 74LS125 IC side) on the analogic board of the drive|
Fitting orientation of the components
Some of the electronic components of this kit are polarized, or need to be placed in a certain direction. Pay attention when you solder them.
The tantalum capacitor is polarized, a small + sign indicates its positive lead, see figure 3. There is a + sign on the printed circuit board, too.
The transistors need to be placed in a certain direction. They have got a flat side and a round one, see figure 4. The flat side and the round side is drawn on the printed circuit board.
The integrated circuit, like its socket, has got a notch identified by the red point on figure 5 and 6. These notches have to be directed to the top edge of the printed circuit board (which represents it by a small break in the solid line).
Lastly, the two-color LED is polarized and has to be placed in a certain direction. The center lead is the common cathode, represented by a C, on which the black wire of the three-wire ribbon cable will be soldered. The medium size lead is the red anode (red wire), the shorter lead is the green anode (green wire). See figure 7.
Soldering the kit
In order to make soldering easier, solder the lowest components first, the highest at the end:
- R1 to R5 resistances
- The integrated circuit socket, notch on the top edge side of the printed circuit board
- Qr and Qg transistors, their flat side on the top edge side of the printed circuit board
- C1, with the positive lead on the right edge side of the printed circuit board
Strip the wires of the hook probes (on the opposite side of the hook probes), tin them and solder them on the printed circuit board. The colors of the wires are not important.
Take the three-wire ribbon cable. Separate the 3 wires on 1.5 inch on one side of the ribbon cable. Strip them and tin them. Put a heat shrink sleeve around each of the three wires. Take the two-color LED, shorten its lead half their size with a pair of cutting pliers. See figure 8. By doing this, take care to keep the size difference of the 3 leads to be able to distinguish them again later.
Solder the green wire of the ribbon cable on the shorten lead of the LED. Solder the black wire of the ribbon cable on the center lead (the longest one) of the LED. Solder the red wire of the ribbon cable on the middle size lead of the LED.
Once it is cold, pull the sleeves up to make them cover the LED leads, and heat them with a hair drier until they shrink. See figure 9.
Separate the 3 wires on 0.5 inch on the other side of the ribbon cable. Strip them and tin them. Solder them on the printed circuit board and respect this implementation: the green wire on GA, the black wire on C and the red wire on RA.
Insert the 74121N integrated circuit on its socket, with its notch orientated to the top edge of the printed circuit board, like the socket.
Congratulations, your Disk ][+ kit is ready to be installed. See figure 10 and 11.
Disk ][+ installation in the drive
Follow these instructions step by step, it will help you installing your Disk ][+.
|Disconnect your Disk ][ drive from your Apple ][.|
Extract the red LED by the bottom of the drive. Please note that on the oldest Disk ][ drives, the frame can possibly not be perforated like the photo shows it. According to that, the red LED cable do not go under through the first frame hole, and do not go over through the second frame hole. If you are in this situation, the LED cable stays on the upper face of the frame. It is not a problem: unlike the photos, you will hide the red LED on the upper face of the frame, and you will run the new two-color LED and its cable on the upper face too, some steps later in this installation guide.
Roll the red LED and its cable to make them fit in the compartment of the frame, as the photo shows it. The LED should stand alone this way. You can keep it in place with some scotch tape if you want. Take care not to obstruct the movement of the belt that drives the black and white wheel. If you own a very old Disk ][ and your LED cable runs on the upper face of the frame, you can easily find a place to house the LED too.
Put a pressure carefully on the back of the LED until it clips into the socket. For instance, you can use a small screwdriver to help you (see the photo). If you own a very old Disk ][, this operation could be a bit difficult. So, if you are in this situation, unscrew the plastic front panel of the drive (2 screws on the left side, 2 screws on the right side). You will access to the LED more easily and you will save time.
Here is how things look.Now, you are going to connect the 4 hook probes to the analogic board. Everything is detailed below, step by step. According to the kind of Disk ][ you own, some components on the analogic board may vary in size, particularly selfs and capacitors. Sometimes, this could lead you to connect the hook probes in a different position than the ones shown on the photos. Just choose the position that suits you, the only important thing is to connect the hook probes on the right components leads.
First, locate the hook probe that is identified as C2- on the Disk ][+. Take it and press on the rectangle part of the probe while you hold it in your fingers. A small metal hook is coming out from the top of the probe. Connect this first hook probe on the negative lead of the C2 capacitor on the analogic board. Release the probe and the hook is going to tighten itself around the capacitor lead.
Now you are going to connect the hook probe named Q1c on the Disk ][+ printed circuit board. Connect it on the collector of the Q1 transistor on the analogic board. The collector of the transistor is the closest lead from the C4 capacitor. To save some space, a good idea consists in making the probe go under the C4 lead if you can. See photo.
In case of troubles
The two-color LED stays off. Open your Disk ][ drive again, and check the positions of the hook probes. Are they connected to the right leads? Are they firmly connected around the leads? Close your Disk ][ drive and perform a new test.
The two-color LED makes a red light for reading and a green light for writing. The two-color LED has not been soldered correctly. Check between the LED and the three-wire ribbon cable, then check between the three-wire ribbon cable and the Disk ][+ printed circuit board. There is an inversion somewhere.
Disk ][+ works properly, but the LED makes a red light during the boot sequence, when the drive is roaring. The 74LS125 integrated circuit on your analogic board is becoming weak. It is one of the most fragile component on Disk ][ drives. For example, it does not stand when the drive ribbon cable is shifted when it is connected to the Apple ][ controller card. Change this 74LS125 before having more serious problems with your drive.